Polaris Air Filter – 7080595 Replacement – Sportsman / Magnum / Scrambler / Xplorer – Emgo

OVERVIEW

This Emgo replacement air filter directly substitutes the original Polaris part number 7080595, delivering reliable cabin air filtration for routine maintenance on classic ATV platforms. Built around a durable pleated element sealed with a precision rubber gasket, the design ensures consistent dirt separation while protecting sensitive carburetor components. It serves as a precise drop-in replacement for select 1997–2002 Polaris sportsman, magnum, scrambler, xplorer, trail boss, and trail blazer models.

ENGINEERING & PERFORMANCE

Constructed directly to original equipment specifications, this air filter channels clean intake air while efficiently diverting abrasive dust that accelerates cylinder wear. The reinforced frame and heavy-duty media hold their structural shape through demanding service intervals and sustain reliable operation without collapsing under standard suction load. Precise mold dimensions match factory airbox openings exactly, guaranteeing a leak-proof seal that preserves optimal carburetor mixture ratios for vintage Polaris platforms.

KEY FEATURES

• Direct replacement for Polaris OEM part 7080595
• Manufactured by Emgo to OE specifications
• Specially engineered for late-1990s through early-2000s carbureted Polaris ATVs
• Heavy-duty pleated media construction for reliable particulate capture
• Precision-molded outer frame ensures a secure seat within the stock airbox
• Restores consistent cold-air intake flow and baseline engine performance
• Proven cost-effective alternative to dealer-only inventory
• Assembled in Taiwan to meet established industry tolerances

TECHNICAL SPECIFICATIONS

• Brand: Emgo
• Part Name: Replacement Air Filter
• Filter Type: Air Filter
• Material: Pleated Paper Media
• Supported Years: 1997–2002
• Compatible Trims: Polaris Sportsman 400, 500, 500 RSE, 500 DUSE, 500 HO, 500 6x6; Magnum 325, 330, 500; Scrambler 400, 500; Xplorer 400, 400L, 500; Trail Boss 325; Trail Blazer 250; Big Boss 500 6x6

FITMENT

• Polaris Sportsman 400 (2001–2002)
• Polaris Sportsman 500 (1998–2001)
• Polaris Sportsman 500 RSE (2001)
• Polaris Sportsman 500 DUSE (2001)
• Polaris Sportsman 500 HO (2001–2002)
• Polaris Sportsman 500 6x6 (1999–2001)
• Polaris Magnum 325 (2000–2002)
• Polaris Magnum 330 (2003)
• Polaris Magnum 500 (1999–2001)
• Polaris Scrambler 400 (2000–2002)
• Polaris Scrambler 500 (1998–2001)
• Polaris Xplorer 400 (2000–2002)
• Polaris Xplorer 400L (1998–1999)
• Polaris Xplorer 500 (1997–1998)
• Polaris Trail Boss 325 (2000–2002)
• Polaris Trail Blazer 250 (1999–2002)
• Polaris Big Boss 500 6x6 (1998–2001)

WHY RIDERS CHOOSE THIS

Riders select this Emgo air filter because it delivers factory-level particulate protection without the premium price tags often attached to dealer-marketed replacements. The durable pleated media reliably captures microscopic grit while maintaining unrestricted breathing for single-carb setups, which translates directly to sharper throttle response and stable idle characteristics. By matching the exact footprint of part 7080595, it eliminates custom fitting struggles and prevents raw fuel mixture imbalances caused by intake air leaks. This combination of precise geometry and trusted filtration makes it an essential maintenance piece for keeping older carbureted Polaris platforms running smoothly on trails or work sites.