Moose Racing Choke Plunger Rebuild Kit – Kawasaki Bayou 220/250 (1003‑1788)

OVERVIEW

The Moose Racing 1003-1788 Choke Plunger Rebuild Kit restores proper choke operation and reliable cold-start performance on Kawasaki Bayou ATVs. This carburetor maintenance component directly addresses seized or worn plungers that frequently fail during routine service. Built with a complete set of internal seals, springs, precise O-rings, and durable plastic boots, it delivers accurate air-fuel mixture control tailored for both single and dual-carburetor configurations.

ENGINEERING & PERFORMANCE

This rebuild kit maintains consistent choke actuation by utilizing correctly tensioned springs and dimensionally accurate O-rings to prevent vacuum leaks and mechanical sticking. Each boot and retaining nut meets strict manufacturing tolerances to ensure long service life under varying temperatures and vibration. Designed for carbureted Kawasaki ATV platforms, the direct-replacement assembly eliminates guesswork during overhaul and guarantees immediate operational readiness after installtion.

KEY_FEATURES

• Complete choke plunger rebuild kit for select Kawasaki Bayou models
• Includes O-rings, springs, boots, retaining nut, and cable guide
• Provides all necessary components for each carburetor on multi-carb setups
• Directly restores proper choke function and reliable cold-start performance
• Ideal replacement for seized, heavily worn, or missing original plungers
• Constructed to high OE-level building standards
• Sold as a comprehensive kit ready for straightforward workshop installation

TECHNICAL SPECIFICATIONS

• Brand: Moose Racing
• Part Name: Choke Plunger Rebuild Kit
• Component Type: Carburetor Rebuild Kit
• Supported Years: 1990–2011
• Compatible Trims: KLF220 Bayou, KLF250 Bayou

FITMENT

• Kawasaki KLF220 Bayou (1990–2002) • Kawasaki KLF250 Bayou (2003–2011)

WHY RIDERS CHOOSE THIS

Riders choose the Moose Racing choke plunger rebuild kit because it supplies every internal component needed to eliminate cold-start frustrations caused by failed carburetor plungers. The precise match of springs, O-rings, and boots recreates factory sealing standards, preventing air leaks and ensuring consistent choke movement across extreme conditions. By including hardware for every cylinder on dual-carb models, this kit streamlines complex service procedures and reduces downtime on trails or at work.