Parts Unlimited Starter Motor – Kawasaki Bayou KLF220 (1988‑2002) / KLF250 (2003‑2011)

OVERVIEW

This Parts Unlimited starter motor delivers strong engine cranking performance to ensure reliable ignition starting for Kawasaki Bayou models. Constructed with corrosion-resistant components and insulated armatures, this starter motor provides durable electrical engagement built to meet or exceed OEM specifications. Engineered for long service life under demanding conditions, it serves as a precise direct replacement for the Kawasaki Bayou KLF220 and KLF250 platforms.

ENGINEERING & PERFORMANCE

Engineered for consistent torque delivery, this starter motor maintains stable rotational force during cranking cycles while resisting voltage drops common in aging electrical systems. The internal design utilizes 90/10 copper bushings and an insulated armature to minimize wear and prevent rust buildup, ensuring smooth operation over thousands of start events. Sealed construction with rubber seals positioned on both the top and bottom blocks moisture ingress, protecting internal parts from wet terrain exposure. As a direct replacement unit matching OEM dimensions, this component restores factory-start reliability without requiring modification to the mounting geometry or drive mechanism.

KEY FEATURES

• Starter motor rebuilds or replaces worn ignition starters for Kawasaki Bayou engines
• Manufactured to meet or exceed original OEM specifications for precise fit and function
• Coated with insulation on the armature to shield internal circuitry from rust and corrosion
• Equipped with 90/10 copper bushings designed to reduce friction and extend mechanical service life
• Sealed construction featuring rubber gaskets on the top and bottom to block moisture and debris entry
• Compatible with multiple Kawasaki Bayou models spanning production years from 1988 through 2011
• Serves as a direct drop-in replacement for OEM starter part numbers 21163-1130, 21163-1253, and 21163-1266
• Delivers reliable starting power across varied riding environments and weather conditions
• Utilizes high-quality bearing materials to sustain heavy cranking loads without premature failure

TECHNICAL SPECIFICATIONS

• Brand: Parts Unlimited
• Part Name: Starter Motor
• Component Type: Starter Motor
• Materials: 90/10 copper bushings, rubber seals, insulated armature, corrosion-resistant housing
• Supported Years: 1988–2011 (varies by model code)
• Compatible Trims: Kawasaki Bayou KLF220, Kawasaki Bayou KLF250

FITMENT

• Kawasaki Bayou KLF220 (1988–2002)
• Kawasaki Bayou KLF250 (2003–2011)

WHY RIDERS CHOOSE THIS

Riders choose this starter motor because the combination of insulated armatures and corrosion-resistant components drastically reduces the rate of terminal degradation, eliminating the most common cause of electric start failures in older utility ATVs. The reliance on 90/10 copper bushings ensures smooth mechanical rotation even as engine compression increases over time, providing the consistent torque needed for cold starts and sustained trail runs. Sealed rubber barriers keep water and mud out of the drive mechanism, allowing the unit to recover quickly from submersion events that often destroy cheaper aftermarket alternatives. This rugged design perfectly suits the working nature of the Kawasaki Bayou platform, offering a restoration of factory starting confidence with hardware built to withstand the abuse typical of quad duty.